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Nemi · Consumer appliances program

A vending-machine line, live in 5 weeks.

A consumer-appliance maker engaged Nemi's LMM platform to scale its smart filter-coffee machine from in-house builds to quality-controlled volume production, with minimal-to-zero tooling, lower cost and greater localization.

The Client

A consumer-appliance maker that builds smart, self-cleaning coffee vending machines, brewing authentic South Indian filter coffee at up to 100 cups an hour, serving cafés, offices, hospitals and college campuses.

100Cups / hour
Self-cleanHands-free
5 wksPrototype to volume
400 / moLine capacity
ZeroTooling cost
~20%BOM reduction · fridge
The Brief

From in-house builds to volume production.

Move from constrained in-house assembly to quality-controlled volume production.

01

Stand up a line

Set up a host-cell production line from scratch.

02

400 / month

Line capacity of 400 units a month, with minimal-to-no tooling.

03

Localize the fridge

Re-engineer the onboard refrigerator to localize it and hit spec.

04

12+ → 5 wks

Compress the production start from 12+ weeks to 5 weeks.

What we did

Re-engineered, then stood up the line.

Component engineering plus host-cell assembly, jigs, fixtures and SOPs, to give the line a capacity of 400 units a month, with the refrigerator localized to spec.

Engineering

Component redesign

Redesign for tooling avoidance and DFM across plastic, sheet metal, casting and machining. Anvil drove the rapid redesign and simulation.

Refrigeration

Localized fridge unit

A sealed, food-grade container with a cartridge architecture for quick swaps, redesigned and localized to the spec provided.

Assembly

Host-cell line

Jigs, fixtures and material-movement equipment for inspection and assembly, with system and process documentation for a capacity of 400 units/month.

Orchestration

LMM-driven build

Anvil generated the jig and fixture designs; the LMM orchestrated the downstream machining and fabrication, start to finish in 5 weeks.

Outcome vs benchmark

How the program moved the numbers.

MetricBenchmark*Nemi
Component re-engineering timeline12 weeks+5 weeks · >50% faster
BOM cost, refrigeration unitBaseline−20%

*Benchmarks are management’s estimates, based in part on data provided by the customer.

Outcome & next steps

Nemi compressed the customer's vending-machine production from prototype to volume in 5 weeks, more than 50% faster than benchmarks. Component engineering eliminated tooling cost entirely and delivered a ~20% BOM reduction on the refrigeration unit.

  • As they scale, the customer will work with Nemi on component procurement.
  • Their next product, a tea machine, is already in development with Nemi's support.

Your program could be the next one.

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